API 510

API 510 PRESSURE VESSEL INSPECTOR

CERTIFICATION PREPARATION PROGRAM

API 510

Intensive course for successfully PASS the API 510 Pressure Vessel Inspector certification exam, with study guide, homework & final exam; special emphasis on the use of related codes & calculations.

Course Duration: 6 Days

Course Outline

Day 1

1. Introduction
2. ASME BPVC Section VIII – Vessel Fabrication

  • Purpose, Scope, Organization of the Code
  • Qualification Requirement, Roles
  • Key terms and How to find information

3. ASME BPVC VIII – Key Concepts Part 1

  • MAWP
  • Stress, Allowable Stress
  • Type of Joint and Joint Categories
  • Amount of RT and RT Factors

4. ASME BPVC VIII – Calculations & Chart Part 1

  • Static Head Pressure
  • Vessel MAWP
  • “E” – Joint Efficiency
  • Minimum Thickness of Shell

Evening Session

  • Homework
  • Practice the calculation covered in Class
Day 2

1. ASME BPVC VIII – Key Concepts Part 2

  • Pressure Testing Requirement
  • Brittle fracture

2. ASME BPVC VIII – Calculations & Chart Part 2

  • Minimum Thickness of a Formed Head
  • Minimum Thickness of a Flat Head
  • Vessel MAWP for Shell and Formed Head
  • Hydrotest and Pneumatic Test Pressure
  • Vessel MDMT and Impact Tests
  • Maximum Allowable External Pressure for a Shell

3. API 510 Section 1-4

  • Purpose of API 510
  • Scope of API 510
  • Responsibilities defined in API 510
  • How to memorize information in API Code

Evening Session

  • Homework
  • Practice the calculation covered in Class
Day 3

1. ASME B&PV Section IX – Welding Code Part 1

  • Purpose of the Code
  • Roles of the Welding Inspector
  • Organization of the Code
  • Welding Positions – Test and Field
  • Testing Requirements and Acceptance Criteria
  • Welder Qualification Process and Restrictions
  • How to find information in the Code

2. ASME B&PV Section IX – Review and Evaluate a WPQ (Welder Qualification)

  • Essential Variables for welder qualification
  • Testing required for welder qualification

3. API 510 Section 5-6

  • Inspection, Examination and Testing
  • Inspection Interval and Extent

Evening Session

  • Homework
  • Practice the calculation covered in Class
Day 4

1. ASME B&PV Section IX – Welding Code Part 2

  • Weld Procedure Qualification Process and Restrictions

2. ASME B&PV Section IX – WPS / PQR Review (Weld Procedure)

  • Evaluate a WPS with the associated PQR

3. API 510 Section 7

  • Inspection Data Evaluation
  • Fitness For Service, FFS

Evening Session

  • Homework
  • Evaluate WPS / WPQ
Day 5

1. ASME B&PV Section V – NDE

  • Purpose of the Code
  • Organization of the Code
  • RT Techniques
  • Purpose & Selection of IQI’s
  • RT Film Density Requirements
  • Key terms discussed in the Code
  • How to find information in the Code

2. API 510 Section 8, Annex

  • Repair, Alterations & Rerating

3. Guide The Exam of API 572 – Pressure Vessel Inspection Practice

Day 6

1. Guide The Exam of Other Codes

  • API 577 – Welding Inspection & Metallurgy
  • API 576 – Pressure Relief Device
  • API 571 – Damage Mechanisms in the Refinery Industry

2. Introduce the API examination

  • API 570 exam application
  • Computer testing and Test locations

3. Practice Exam