API 510
API 510 PRESSURE VESSEL INSPECTOR
CERTIFICATION PREPARATION PROGRAM
Intensive course for successfully PASS the API 510 Pressure Vessel Inspector certification exam, with study guide, homework & final exam; special emphasis on the use of related codes & calculations.
Course Duration: 6 Days
Course Outline
Day 1
1. Introduction
2. ASME BPVC Section VIII – Vessel Fabrication
- Purpose, Scope, Organization of the Code
- Qualification Requirement, Roles
- Key terms and How to find information
3. ASME BPVC VIII – Key Concepts Part 1
- MAWP
- Stress, Allowable Stress
- Type of Joint and Joint Categories
- Amount of RT and RT Factors
4. ASME BPVC VIII – Calculations & Chart Part 1
- Static Head Pressure
- Vessel MAWP
- “E” – Joint Efficiency
- Minimum Thickness of Shell
Evening Session
- Homework
- Practice the calculation covered in Class
Day 2
1. ASME BPVC VIII – Key Concepts Part 2
- Pressure Testing Requirement
- Brittle fracture
2. ASME BPVC VIII – Calculations & Chart Part 2
- Minimum Thickness of a Formed Head
- Minimum Thickness of a Flat Head
- Vessel MAWP for Shell and Formed Head
- Hydrotest and Pneumatic Test Pressure
- Vessel MDMT and Impact Tests
- Maximum Allowable External Pressure for a Shell
3. API 510 Section 1-4
- Purpose of API 510
- Scope of API 510
- Responsibilities defined in API 510
- How to memorize information in API Code
Evening Session
- Homework
- Practice the calculation covered in Class
Day 3
1. ASME B&PV Section IX – Welding Code Part 1
- Purpose of the Code
- Roles of the Welding Inspector
- Organization of the Code
- Welding Positions – Test and Field
- Testing Requirements and Acceptance Criteria
- Welder Qualification Process and Restrictions
- How to find information in the Code
2. ASME B&PV Section IX – Review and Evaluate a WPQ (Welder Qualification)
- Essential Variables for welder qualification
- Testing required for welder qualification
3. API 510 Section 5-6
- Inspection, Examination and Testing
- Inspection Interval and Extent
Evening Session
- Homework
- Practice the calculation covered in Class
Day 4
1. ASME B&PV Section IX – Welding Code Part 2
- Weld Procedure Qualification Process and Restrictions
2. ASME B&PV Section IX – WPS / PQR Review (Weld Procedure)
- Evaluate a WPS with the associated PQR
3. API 510 Section 7
- Inspection Data Evaluation
- Fitness For Service, FFS
Evening Session
- Homework
- Evaluate WPS / WPQ
Day 5
1. ASME B&PV Section V – NDE
- Purpose of the Code
- Organization of the Code
- RT Techniques
- Purpose & Selection of IQI’s
- RT Film Density Requirements
- Key terms discussed in the Code
- How to find information in the Code
2. API 510 Section 8, Annex
- Repair, Alterations & Rerating
3. Guide The Exam of API 572 – Pressure Vessel Inspection Practice
Day 6
1. Guide The Exam of Other Codes
- API 577 – Welding Inspection & Metallurgy
- API 576 – Pressure Relief Device
- API 571 – Damage Mechanisms in the Refinery Industry
2. Introduce the API examination
- API 570 exam application
- Computer testing and Test locations
3. Practice Exam