API 936

API 936 REFRACTORY QUALITY CONTROL

CERTIFICATION PREPARATION PROGRAM

API 510

An intensive course for successfully PASS the API 936 Refractory Quality Control certification exam, with study guide, daily homework & exam; special emphasis on the use of related codes & Standard.

Course Duration: 4 Days

Course Outline

Day 1
  1. Scope of Code and standard
  2. Summary of terms and definitions
  3. Refractory installation method such as casting, guniting, ramming and hand packing
  4. Procedure of water content and mixing
  5. Manufactures information
  6. Contractor qualification process
  7. Testing and mock-up of test panel
  8. The environmental control issues
  9. Surface preparation requirement

 

    Day 2
    1. Detailed knowledge of design and specification
    2. Storage and packing refractory
    3. Job specification and application standards
    4. The surface requirements and procedure before casting
    5. Lay out of anchors
    6. Welding of anchors as specification
    7. The frequency and methods of the sampling for guniting, casting                        and hand packing
    8. The water content and quality control
    9. Fibre addition as per specification
    10. The contractor and documentation
    11. Inspection and information preparation
    12. The refractory lining requirements
    13. Visual and nondestructive methods for testing
    14. The traceability and verification of refractory material
    15. The acceptable refractory repair procedures
    16. Acceptance criteria
    17. The dry out processes and curing methods
    18. The dry out processes and test coupon
    19. The responsibility of inspection and contractor
    20. Record keeping information
    21. Environmental control

     

    Day 3
    1. The responsibility of the personnel and document requirement
    2. Dry out requirement
    3. Refractory sealing requirements
    4. Applying the curing membrane
    5. The condition for curing of refractory
    6. The heating equipment and required procedures
    7. The placement of the temperature thermocouples
    8. Knowing the manufactures heat up and cool down schedules and requirements
    9. The applicable of heating curve
    10. Testing for material qualifications
    11. Methods to carry out the required testing
    12. The necessary testing equipment required
    13. Dimensions and technique requirements for test specimens
    14. The acceptance and rejection of test coupon as specification
    Day 4
    1. Review terms and definition
    2. Revision session
    3. Sample test